SAS spring testing equipment
Automated spring cycle/ fatigue tester LST - 1200
NEW CTV 2.000 - Vision System Series


SAS spring testing equipment
For stand alone testing in QA-departments or integrated
into production lines for 100% testing

SAS spring testers are precise digital systems to measure tension, compression or torsion forces.

Aside the usual load testing, 3-dimensional measurements and analysis can be done by integrating digital optical measurement systems in our testing systems.

The advantage of digital measurement is the following processing of the gathered data into SAS quality analysis and management systems. Data export into existing TQM-software is certainly possible, but should be discussed if necessary.

SAS software operation systems are Windows based and therefore can be integrated into all modern computer and network systems.

SAS spring testers and analysis systems are available in different modells for different applications. The setting of the units can be customized by selecting different software and hardware options. Special set ups for wire forms and sheet metal parts can be designed.

SAS standard testing equipment is designed for stand alone operation in quality assurance, but can be integrated easily into production by using standardized solutions for 100% testing.

The following software modules can be integrated into the systems:

Load testing for compression, tension and torsion springs
Spring analysis and design
Statistic and reporting for quality analysis and asurance
Self calibration software
High and low resolution
3-Dimensional optical measurement
  - manually by using a calliper
  - automatically by using digital optical measurement systems





Model overview spring testers

 
CT 10
CT 200
CT 500
CT 2000
CT 5.000
CT 10.000
Standard Load Capacity
(N)
10
200
500
2,000
5,000
10,000
Stroke
(mm)
200
200
200
400
400
500
Resolution length range
(mm)
0,005
0,005
0,005
0,01
0,01
0,01
Displacement resolution
(mm)
0,02
0,02
0,02
0,04
0,04
0,04
Force resolution standard range
(N)
0,001
0,01
0,01
0,1
0,2
0,4
Accuracy standard force resolution
(±mm)
0,004
0,04
0,02
0,4
0,8
1,5
Resolution high force range
(N)
0,0001
0,002
0,01
0,015
0,04
0,1
Accuracy high force resolution Range (N)
0,0004
0,008
0,02
0,06
0,2
0,4
Crosshead maximum speed
(mm/sec)
12
12
15
15
15
15
Weight
(kg)
13
13
15
39
62
120
Dimensions
(LxBxH in mm)
440 x 180 x 550
440 x 180 x 550
440 x 180 x 550
550 x 220 x 800
485 x 540 x 870
640 x 622 x 870
Compression platten diameter
(mm)
55
55
55
80
200
200
Standard Tension Pins diameter
(mm)
3
3
3
10
10
10
Monitor Size
17"
17"
17"
17"
17"
17"
Standard OS
Windows XP
Windows XP
Windows XP
Windows XP
Windows XP
Windows XP
Standard Load Cell
(N)
20
200
500
2000
5000
10000
Optional Load Cell
(N)
10
30
50
70
100
150
200
30
50
70
100
150
200
355
500
1.000
1.500
2.000
500
1.000
1.500
2.000
2.500
3.000
500
1.000
1.500
2.000
5.000
7.500
High Resolution Force Range
Incl.
Incl.
Incl.
Incl.
Incl.
Incl.
Compression or Tension programmable production controls
Incl.
Incl.
Incl.
Incl.
Incl.
Incl.
Statistics and Reporting Module
Incl.
Incl.
Incl.
Incl.
Incl.
Incl.
Spring Analysis Design Module
Incl.
Incl.
Incl.
Incl.
Incl.
Incl.
Smart Calibration Module
Incl.
Incl.
Incl.
Incl.
Incl.
Incl.
Protection cover
Not available
Incl.
Incl.
Incl.
Incl.
Incl.
Buckling Prevention Pins and Fixtures 
(mm)
Incl.
Incl.
Incl.
Incl.
Incl.
Incl.


Options

The following options can be added:

 
CT 10
CT 200
CT 500
CT 2000
CT 5.000
CT 10.000
Stroke extention
Total 500 mm
Not available
Not available
Not available
Not available
Optional
Optional
Stroke extention
Total1.000 mm
Not available
Not available
Not available
Not available
Optional
Optional
Upgrade CT 10.000 to CT 20.000
20.000 N range
Not available
Not available
Not available
Not available
Not available
Optional
Pocket PC
instead PC as CPU and Display
Not available
Optional
Optional
Optional
Optional
Optional
DMS Dimensional Measurement System
Software integrate dimensional data by Mitutoyo calliper
Optional
Optional
Optional
Optional
Optional
Optional
Vision DMS - CTV 1600
Optional
Optional
Optional
Optional
Optional
Optional

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Automated spring cycle/ fatigue tester LST - 1200
Enables simultaneously testing of 6 springs with independant force measurement.

Spring cycle/ fatigue tester based on SAS spring tester series.

Measurement and documentation of the spring force of every cycle count
up to the point of failure. Enables analysis and documentation of spring forces before the spring collapses.

Statistic and analysis software modules as well as software modules for the creation of reports enable the integration of the system in TQM-concepts. Data import into existing TQM-systems is possible but should be discussed when necessary.

Stop functions at:

Collapse of a single spring
Collapse of all springs
Reach of a defined cycle count

The base height is controlled by a linear transducer so that spring setup can be repeated to within 0.02 mm. The stroke height can be determined to within 0.02 mm dynamically at crosshead speeds below 1 Hz.

Load Range: Max. 1.500 N for 6 springs
V-Max: Max. 10 Hz
Stroke: Max. 60 mm
Max. spring size: Max. 175 mm Lo +/-100 mm

The Windows based operation system enables easy integration into existing networks based on Windows 2000 or Windows XP.

Different modells and retrofitting of existing equipment are available.
Please contact us for information.





 


On Line cyclic force results
 
    Easy programmable set up for testing…
   

…automatic data storage + reporting module

Download as PDF



CTV 2.000
Vision System Series

  • Measure 2D and 3D parts accurately and with unparalleled speed
  • Exceptional repeatability and reproducibility (R&R)
  • Automatic and manual part recognition
  • Measurement functions include points, lines, circles, splines, and a plethora of dependencies (parallel to, perpendicular to, intersections, tangents, etc.) in absolute and part coordinate systems
  • Includes distance, thickness, pitch, diameter, radius, angle, eccentricity, concentricity, parallelism, and complex contour geometric functions
  • Includes SPC analysis tools for production control
  • Full graphic user interface with results displayed on the part form as dimensioned entities
  • CTV 2.000 is a precision digital electronic replacement for optical comparators
  • Based on Microsoft .Net development tools and fully Windows 2000, XP and Vista compatible
  • CTV 2.000 can integrate into your network for distributable programs
  • Custom measurement solutions available

CTV 2.000 - Vision System Series

CTV 2.000 - Vision System Series



CTV 2000 Z
CTV 2000 XYZ
CTV 2000 ZHR
CTV 2000 XYZ HR
Camera type
2 MPixel
Industrial
CMOS
2 MPixel
Industrial
CMOS
5 MPixel
Industrial
CMOS
5 MPixel
Industrial
CMOS
Lense
TEC M55
Telecentric  
 TEC M55
Telecentric  
 TEC M55
Telecentric  
 TEC M55
Telecentric  
Lens connection
Type C
Type C
Type C
Type C
Min. part size
2.0 x 2.0 mm
2.0 x 2.0 mm
0,5 x 0,5 mm
0,5 x 0,5 mm
Max.. part size
75,0 x 90.0 mm
160,0 x 200.0 mm
75,0 x 90.0 mm
160,0 x 200.0 mm
Z-Axis
Incl.
Incl.
Incl.
Incl.
XY-Axis
No
Incl.
No
Incl.
Resolution
Z-Axis
0,01 mm
0,01 mm
0,01 mm
0,01 mm
Resolution
XY-Axis
---
0,01 mm
---
0,01 mm
Vision space resolution
at min. part size
0,008 mm
0,008 mm
0,003 mm
0,003 mm
Vision space resolution
at max. part size
0,006 mm
0,006 mm
0,002 mm
0,002 mm
SPC-Analysis-Tool
Incl.
Incl.
Incl.
Incl.
PC / 19" Screen / Printer
Incl.
Incl.
Incl.
Incl.
OS
Windows XP
Home Edition
Windows XP
Home Edition
Windows XP
Home Edition
Windows XP
Home Edition

Option for parts with a height of up to 20 mm:
Telecentric lens type: 59 LGU O13, ray angle < 0.3°, picture size 50 x 38 mm

Option 2nd horizontal camera incl. 2nd Lightbox:
Incl. telecentric lens type: 59 LGU O13, ray angle < 0.3°, picture size 50 x 38 mm

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Goethestraße 15 - D-35756 Mittenaar 3
Telefon +49 2778 - 91260 - Telefax 02778 - 912620
eMail: info@federdraht.de